Special design to ball mill which will be selected on the basis of hardness, grindability index of material to be ground, feed size, particle size and hourly capacity, customized to the liner Selection of grinding ball and rod can improve grinding efficiency farthest and reduce the energy consumption

Get Priceball mill design/power calculation The basic parameters used inball mill design (powercalculations), rodmillor any tumblingmillsizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desiredmilltonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum ‘chunk size’, product size as P80 and maximum and finally the ,

Get PriceRETSCH is the world leading manufacturer of laboratory ball mills and offers the perfect product for each application The High Energy Ball Mill E max and MM 500 were developed for grinding with the highest energy input The innovative design of both, the mills and the grinding jars, allows for continuous grinding down to the nano range in the shortest amount of time - with only minor warming ,

Get PriceA rod mill feed conveyor (4) accepts all of the ore from these feeder belts for ultimate transfer to the rod mill This conveyor is normally equipped with a weightometer (5) to monitor the flow rate of ore to the rod mill and ultimately to allow control of this flow

Get Price A) Total Apparent Volumetric Charge Filling – including balls and excess slurry on top of the ball charge, plus the interstitial voids in between the balls – expressed as a percentage of the net internal mill volume (inside liners) B) Overflow Discharge Mills operating at low ball fillings – slurry may accumulate on top of the ball ,

Get PriceMar 10, 2011· Re: How Can I calculate new ball size and weight desing for ball mill Hi, We have a similar mill Pregrinding with hammer crusher and mono-chamber mill Thisis what a proposed based on literture review i did and others agree its more and less correct But remember it all depends on your mill feed size after pregrinding

Get PriceMill Rated capacity 150 t/h OPC at 2800 blaine I chamber liners II chamber liners Stepped , • Empty heights of both the chambers measured to calculate the ball charge, % filling and estimate the power , • High variations in the mill feed size on +25 mm sieve observed, which shall result in variation in the mill ,

Get PriceMathematical description of ball mill performance as a ball mill feed having a fixed size distribution or com 173 This calculation indicated that a 25 inch ball would be necessary to break the largest particle of ore 025 inch 7 Using the 25 inch ball as the maximum size The capacity of the feed hopper was about 100 pounds of ore The feed,

Get Price[randpic] Ball Mill Design/Power Calculation The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum ‘chunk size’, product size as P80 and maximum ,

Get Priceshaft powers required to drive the mill at the specified capacity, and also to size the mill After the fabrication of the ball mill, grinding test was conducted with the mill, using limestone as the feed material This was followed by the particle size analysis of the ground product from the mill in order to determine the performance of the mill

Get PriceFEED MATERIAL PROPERTIESThe feed material used in the Roller press circuit mill was taken for the designing of the new mill inlet chute for powdery materialProduct: PPC Cement with 275t/h output & 360 m2/kg Blaine Feed proportions used in Prism Cement are: Clinker = 65 %, Gypsum = 5%, Dry Fly ash = 24% and Semi-dry fly ash = 6% Ball Mill feed ,

Get PriceKeywords: Ball mills, grinding circuit, process control I Introduction Grinding in ball mills is an important technological process applied to reduce the size of particles which may have different nature and a wide diversity of physical, mechanical and chemical characteristics Typical examples are the various ores, minerals, limestone, etc

Get PriceNumber, size and mass of each ball size depends on mill load and whether or not the media is being added as the initial charge For the initial chargin of a mill, Coghill and DeVaney (1937) defined the ball size as a function of the top size of the feed, ie, dâ†“V = 040 KâˆšF dB = ball size (cm) F = feed size ,

Get PriceBall mills are normally operated at around 75% of critical speed, so a mill with diameter 5 metres will turn at around 14 rpm The mill is usually divided into at least two chambers (although this depends upon feed input size - mills including a roller press are mostly single-chambered), allowing the use of different sizes of grinding media

Get Price- Compared to ball mill, air-stream mill and impacting mill, it has low investment cost, low energy consumption, simple flow, high efficiency andreasonable price - Particle size can be changed by adjusting quantities of feed materials, amplitudeof vibration and grinding media' s grad

Get PriceInvestigations were carried out in a laboratory ball mill having the size of DxL = 160x200 mm with a ribbed inside surface of the drum The mill ball loading was 40% by volume, the rotation rate was equal to 85% of the critical speed Balls were made from steel: S4146, extra high quality, having hardness 62 ± 2 HRC according to Rockwell

Get PriceBall Mill for Sale APPROXIMATE CAPACITIES All ball mills operate on the same principl One of these principle is that the total weight of the charge in the mill-the sum of the weight of the grinding media, the weight of the material to be ground, and any water in the mill—is a function of the percentage of the volume of the mill it occupi

Get Pricewhere d bmax is the maximum size of feed (mm); σ is compression strength (MPa); E is modulus of elasticity (MPa); ρb is density of material of balls (kg/m 3); D is inner diameter of the mill body (m) Generally, a maximum allowed ball size is situated in the range from D /18 to D/24 The degree of filling the mill with balls also influences productivity of the mill and milling efficiency

Get PriceSep 01, 2013· For the feed size of 90% passing 189 mm (Fig 6a), the maximum capacity was obtained with of a make-up ball size of 508 mm As the feed size is reduced to 134 mm, a 62:38 mix of 508 mm and 254 mm balls was found to be the optimum mix

Get PriceMay 01, 2014· The amount and ball size distribution in this charge, as well as the frequency with which new balls are added to the mill, have significant effects on the mill capacity and the milling efficiency Small balls are effective in grinding fine particles in the load, whereas large balls are required to deal with large particles of coal or stone ,

Get PriceThe specific rates of breakage of particles in a tumbling ball mill are described by the equation Si = axαi(Q(z), where Q(z) is the probability function which ranges from 1 to 0 as particle size ,

Get PriceHigher capacity than A-G mill grinding; Primary, coarse grinding (up to 400 mm feed size) Grinding media is grinding feed plus 4-12% ball charge (ball dia100- 125 mm) High capacity (short retention time) Less sensitive to feed composition (critical size material) Semi-Autogenous Mill Note the size of the mill: Why does the diameter need to be ,

Get PriceIn Grinding, selecting (calculate) the correct or optimum ball size that allows for the best and optimum/ideal or target grind size to be achieved by your ball mill is an important thing for a Mineral Processing Engineer AKA Metallurgist to do Often, the ball used in ball mills is oversize “just in case” Well, this safety factor can cost you much in recovery and/or mill liner wear and ,

Get PriceA ball mill also known as pebble mill or tumbling mill is a milling machine that consists of a hallow cylinder containing balls; mounted on a metallic frame such that it can be rotated along its longitudinal axis The balls which could be of different diameter occupy 30 – 50 % of the mill volume and its size depends on the feed and mill size

Get PriceBall mills give a controlled final grind and produce flotation feed of a uniform size Ball mills tumble iron or steel balls with the ore The balls are initially 5–10 cm diameter but gradually wear away as grinding of the ore proceeds The feed to ball mills (dry basis) is typically 75 vol-% ore and 25% steel

Get PriceCapacity (25% of total) Total Volume WET Working Capacity (60% of total) rpm DRY milling 60% of critical Gear & Pinnion Drive used on Larger Mills JH 3-2014 Talk with the Experts [email protected] pauloabbe _____ Since 1911 phone 6303503012 fax 6302387584 B , Ball Mill Capacity & Dimensions -2013indd

Get PriceDec 12, 2016· Ball Mill Power Calculation Example A wet grinding ball mill in closed circuit is to be fed 100 TPH of a material with a work index of 15 and a size distribution of 80% passing ¼ inch (6350 ,

Get PriceThe rods grind the ore by tumbling within the the mill, similar to the grinding balls in a ball mill To prevent the conditions leading to rod charge tangling, the length to diameter ratio is maintained at 14 to 16 Rod mills accept feed up to about 50 mm (2 in) and produce a product in the size range of 3000 to 270 mm (–4 to –35 mesh)

Get PriceThe basic parameters used in ball mill design power calculations, rod mill or any tumbling mill sizing are material to be ground, characteristics, bond work index, bulk density, specific density, desired mill tonnage capacity dtph, operating solids or pulp density, feed size as f and maximum chunk size, product size as p and maximum and finally the type of circuit openclosed

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